Form bread line
Form bread line
Form bread line is designed for the fully automatic production of form bread.
The productin capacity of the form bread line is from 800 – 4 000 pcs/hour
Form bread production
Dough preparation
- Processed dough which is ready for the production of salt sticks is trasported via flip trough or via vertical conveyor into the stainless steel hooper above the divider rounder.
- Capacity of the hooper is 440 liters which corresponds to 300 kg of dough.
- Dough can be conveyed to the divider either via manual control of the feeder plug or automatically using the sensor which controls the level of dough in the divider's hooper.
Dough dividing
- Standardly, filling machine for liquid dough is used, or alternativelly, divider rounder at the capacity of 3 000 pcs/hour.
- Weight of the piece of dough is from 400 - 800 grams.
- Dough from the divider rounder is directly put into the bread forms.
Final proofing
- Continuous final proofing takes place in the form bread proofer in the forms that are loaded into the swigs via bulk conveyor.
- Proofer shield is standardly from coated metal plate, but can be also executed in stainless steel.
- Width of the proofer boards is 60 mm.
- Temperature and humidity inside of the proofer is controlled automatically.
- Proofed pbread in the forms is conveyed via bulk conveyor to the belt of the continuous tunnel oven.
Baking
- Baking takes place in the tunnel oven.
- Standardly, single level tunnel is used, however, it is no problem to transport the salt sticks into the two or multi level tunnel ovens.
- There is a moistening device behind oven that moistens fresh baked products.
Transport of the forms
- After baking, bread is unloaded from the forms and these are returned back to filled up again.
- The forms are sprayed with oil during the transport on the conveyor.
- This cycle is continuous.
- The line can also be equiped with the capping of the forms.
Form bread line consists of:
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Direct conveyors
Curve conveyors
Roller bulk conveyor
Swing final proofer
Turning of the bunches
Unloading of bunches
Spraying of the forms
Technical data
Capacity (pcs/hour) : 800 - 3 000
Weight (grams) : 400 - 800
Proofing time (minutes) : 30 - 60
Baking time (general) (minutes): 35 - 45
Drawing
Photogallery
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